OEM & ODM Portable Air Comfort · Zhongshan, China

Sizing a portable air conditioner: a BTU guide

Choosing the right portable air conditioner starts with cooling capacity, measured in BTU. Size it too small and the room never reaches temperature; too large and the unit short-cycles. This guide turns room dimensions into a sensible BTU range.

Start with the floor area

Cooling capacity for a room is usually estimated from the floor area. A practical starting point for a standard ceiling height of about 2.5 m is roughly 20 BTU per square foot, or about 215 BTU per square metre. Use it as a first pass, then adjust for the factors below.

RoomAreaSuggested capacity
Small bedroom10 – 15 m²7,000 – 9,000 BTU
Large bedroom / office15 – 25 m²9,000 – 12,000 BTU
Living room25 – 35 m²12,000 – 14,000 BTU
Open-plan / large space35 – 50 m²14,000 – 24,000 BTU
Example: a 20 m² room × 215 BTU ≈ 4,300 BTU as a base — but a living room with sun and two occupants should be rounded up well past the 9,000 BTU mark.

Adjust for the real conditions

Floor area alone under-specifies most rooms. Add capacity for the things that load the space with heat:

  • Direct sun or a west-facing window – add 10–20 %
  • High ceilings (above 2.7 m) – add roughly 10 % per extra 30 cm
  • More than two occupants – each person adds heat
  • Heat-producing equipment – computers, kitchen, servers
  • Top-floor rooms – the roof adds gain

Two mistakes that leave a unit underpowered

The first is ignoring the sun and rounding down to the nearest catalogue size. The second is forgetting that a portable unit must exhaust heat through a duct, so a poorly sealed window lets cooled air escape and forces the unit to work harder. Seal the vent panel and keep the duct run short.

Single-hose vs dual-hose

A single-hose unit draws room air to cool the condenser and pushes it out through the same duct, which pulls warm air back in. A dual-hose unit uses outside air for the condenser, so it cools more efficiently in the same space. For rooms above about 25 m², dual-hose is worth specifying.

Match capacity to the market

Voltage and plug are set for the destination market, but capacity is set by the room. Tell us the room types and sizes you sell into and we will propose the BTU spread for the line, with the models and MOQ to match.

Need pricing or a specification sheet?

Send us the capacity, market and volume you have in mind and we will reply with models, MOQ and lead time.

Get a Quote
Buyer questions

Frequently asked questions

How many BTU do I need per square metre?

As a first pass, about 215 BTU per square metre for a standard 2.5 m ceiling, then add capacity for sun, high ceilings, occupants and equipment. A 20 m² room is roughly a 9,000 BTU starting point before adjustments.

Should I round up or down?

Round up. An underpowered unit never reaches temperature on a hot day and runs continuously; a slightly larger unit reaches setpoint and cycles off, which is easier on the compressor.

Does a portable AC need venting?

Yes. The heat removed from the room is pushed out through an exhaust duct. Seal the window vent panel and keep the duct run short so cooled air is not lost.

Single-hose or dual-hose?

Dual-hose is more efficient in the same space because it uses outside air for the condenser instead of pulling room air through the unit. For rooms above about 25 m² it is worth specifying.

Can I size by room type instead of maths?

A rule-of-thumb table by room size is a good shortcut, but always adjust upward for sun and occupancy. Send us your room profile and we will propose the capacity spread for the line.

Where to start

Browse the product lines we build under private label

Send us a brief - target market, capacity range and volumes - and we will come back with the platforms that fit and the tooling or artwork that each one needs.